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Katolight Generator Repair

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Katolight corporation is engaged in manufacturing of dependable power solutions since 1952 and its power generators are widely accepted as reliable as well as an affordable source of standby power. These dependable generators can also breakdown and to counter a myth that only certified professional can repair these power machines, easy to follow DIY repair tips have been provided later in this article.

Katolight Generator Troubleshooting


Following are some of the common faults and their reasons that are specific to Katolight generators.

The engine will not start. The possible causes include battery not fully charged, oil level below the minimum level, Fuel pressure is too low, starter motor faulty.

Engine unable to pull the load. This condition arises if the air filter is dirty, the gap is not optimal in the spark plug, loose connections of the spark plug, engine RPM not same as rated or rotor diodes are open.

No output voltage. If the generator is not able to produce necessary voltage or frequency, its time to check the capacitor ratings, rotor and stator winding resistance reading.

If you’re looking for Katolight generator repair and service manual check out the books or instructions below:

The various manuals of Katolight generator models can be found online using the google search bar. All you have to do is type “Katolight Generator Manuals” and pick the specific one you need from various search listings.

You can also go here to find Katolight generator parts diagram and manual for many generator models or find Katolight generator physical manual on eBay.

Katolight Generator DIY Repair


Do you know that the above-stated problems can be resolved at your end easily? The answer is yes; you just have to follow the following steps carefully to get rid of these common faults.
To repair an engine that is not starting, just check the battery voltage and replace the battery if found dead. Adjust the fuel pressure and in case the starter motor is found faulty, get it checked by a certified engineer. In case the engine in not able to bear the load, clean the air filter, adjust the gap of the spark plug, increase the engine ERPM and replace rotor diodes if they are open or short (good diodes will show continuity on one side only). To restore the output voltage of Katolight generator you need to check the capacitor ratings and replace them if necessary. Also, check the resistance (ohms) of stator and rotor windings.

Katolight Generator Local Repair Shops Near Me and Certified Repair Service


Although you will be able to resolve most of the issues with above-mentioned DIY repair instructions, in case the problem is prolonged, it is recommended to consult either a local service center or a certified support center. You will be able to find the contact details of local service shop by searching on the internet. The contact details of certified service center can be found on Katolight’s official website.

Popular Katolight Generator Models


Katolight manufactures generators that run on both gas and diesel. The Katolight generators are used in varied applications like agriculture, home and industry. Katolight is also engaged in manufacturing customized generators meeting your specific requirements. The katolight gaseous generators are available in the range of 25kW to 800kW and diesel variants are available in the price range of 15kW to 2759kW. Best-selling models are Three-phase Deisel powered Katolight 2000 kW, Single-phase liquid propane powered Katolight 100kW and Three phase Katolight(Deisel) 540kW.

The daunting looking problems, sometimes can be resolved in quick time if handled with care and the line of action is correct. The DIY tips mentioned above are convenient to apply and will boost your confidence too once you are successful in repairing the generator yourself.

Looking for Katolight generator parts? Visit this page and find out where to buy cheap and genuine Katolight generator parts.

One comment | Add One

  1. Mary - 11/27/2023 at 7:47 pm

    I have a Katolight generator and it has a leak in the radiator. I need to replace the or repair the radiator. Do you know where I can look for one? Please advise.

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