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Kohler Power Generator Repair

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Whether it’s a power generator or any machine, when it comes to repair, a systematic approach is needed. You don’t need to be a professional service engineer but yes, you have to think like a mechanic in your approach troubleshooting the machine. Most of the problems can be solved in-house by following simple troubleshooting tips. In this article, an easy-to-follow guide to repairing Kohler generators is shared.

Kohler Generator Troubleshooting


The vital part of troubleshooting is to identify the cause of the problem. Once you know the cause it will be easier for you to perform a right corrective action to repair the generator or engine. But do not forget to follow all the safety precautions before starting any maintenance work.

Controller LED Off. If this is the case, there can be one or more reasons that might have caused this fault. One of the trivial reason can be that somebody has accidently put the master switch to OFF or reset position. The other causes include a blown controller fuse or low battery voltage.

The generator does not start despite cranking. There are many possible causes behind this issue. First of all, you need to check the oil level since low oil level can cause a shutdown of the engine. Loose spark plug connection can be the other cause. The other causes include dead battery and clogging of the air cleaner.

No output. The most common cause of no AC output is the tripping of AC circuit breaker due to overloading or it might have been tripped due to short circuit and in later case you need to consult a service center.

If you’re looking for Kohler Power generator repair and service manual check out the books or instructions below:

It is not easy to navigate through the official website of Kohler and find your preferred manul. So, the fastest and easiest way is to Google search.
• Type Kohler generator manual on Google
• Click on Generator Technical Manuals and Document/Kohler Power. It is the first result.
• Select the category of your product, e.g., Diesel Generators
• Scroll till you find your ideal generator
• Click on the picture to get to the technical documents
• You will see the manuals for the engine and the generator operation from the options under the technical documents. Click on each to download

You can also go here to find Kohler generator parts diagram and manual for many generator models or find Kohler generator physical manual on eBay.

Kohler Generator DIY Repair


If you are facing any of the above-stated problems, you can try the following DIY tips to resolve the issues.

To get back the controller LED to normal mode, manually set the master switch to either RUN or AUTO mode and if the controller fuse is blown, replace it.

“Warning: If the fuse blows again, it is advised to contact the authorized service engineer.”

If the engine cranks but does not start, you need to either clean or replace the air filter, check the loose connections of battery and spark plug, fix the oil level.

In the case of AC output problem, put the circuit breaker back to ON position. If tripping is due to overload, reduce the load on generator output.

Kohler Generator Local Repair Shops Near Me and Certified Repair Service


There are chances that the problem is not sorted out by following DIY steps. In such cases, it is better to consult a local repair shop, which can be found on yellow-pages or simply by searching the internet. If you are concerned about the use of original and genuine parts, you should contact Kohler authorized service center. You can search the service center by visiting http://www.kohlerpower.com/ and then you have to select the product category and next step is to select your region. After selecting the desired region, you have to click find distributor button. » Kohler Power Generator support

Find Kohler Power Generators Repair Shops Near Me

Popular Kohler Generator Models


The businesses can run without power with Kohler providing the backup power. The Kohler manufactures portable generators for home and industry. Some of the popular Kohler models are Kohler 14RESA Generator, Kohler 20RESAL, and Kohler 48KW 48RCL.

So, these are a few helpful tips that you can use to do basic repairs and maintenance of your Kohler generators. These are the DIY things that make the generator run again if no serious issues are there. Try these and be power ready in no time.

Looking for Kohler Power generator parts? Visit this page and find out where to buy cheap and genuine Kohler Power generator parts.

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